2013 Toyota Prius Plug-IN Hybrid

The defect

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2012-2015 Prius Plug-in Hybrid vehicles. The hybrid battery contains an Electric Vehicle (EV) fuse that may fracture after repeated high-load driving conditions such as climbing long hills.

The risk

The failed fuse may cause the hybrid system to shut down resulting in the loss of power. Loss of power while driving at higher speeds can increase the risk of a crash.

The remedy

Toyota will notify owners, and dealers will replace the EV fuse, free of charge. The recall is expected to begin January 8, 2018. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is H0R.

Toyota Motor Engineering & Manufacturing · up to 39,915 vehicles across all model years covered

Closed defect petition · opened January 27, 2023 · closed August 7, 2023 · led to recall 22V063000

the electrical system

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

Closed defect petition · opened September 30, 2019 · closed January 21, 2021

the hydraulic brakes

On September 19, 2019, the Office of Defects Investigation (ODI) received a defect petition from Mr. Roger Hogan requesting that the Agency investigate and recall certain Toyota Prius, Prius PHV, Camry Hybrid and Avalon Hybrid vehicles for a brake actuator valve wear condition covered under Toyota Customer Support Programs ZJB and ZKK (subject CSP?s). In support of his request, the petitioner identified 117 NHTSA complaints allegedly related to the subject CSP condition, including 60 reporting crashes. On September 30, 2019, ODI opened Defect Petition DP19-004 to evaluate the petitioner?s request for an investigation. In August 2020, the petitioner notified the Agency that he was withdrawing his petition. Because the petitioner has withdrawn the petition, we are denying the petition as moot and no further analysis of this petition is necessary.NHTSA is authorized to issue an order requiring notification and remedy of a defect if the Agency?s investigation shows a defect in the design, construction, or performance of a motor vehicle that presents an unreasonable risk to safety. 49 U.S.C. ?? 30102(a)(9), 30118. Because the petitioner has with withdrawn the petition, the petition is denied as moot. This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency notes that it is not required to receive a defect petition prior to opening a defect investigation and will take further action if warranted by future circumstances.

crash · towed · 47,000 miles

I WAS TRAVELING ABOUT 30 MPH IN TOWN WITH PLENTY OF STOPPING ROOM IN FRONT OF ME. THE CAR IN FRONT STEPPED ON THE BRAKES AND SO I STEPPED ON MINE. MY BRAKES WERE TOTALLY UNRESPONSIVE. I PUSHED THE BRAKE PEDAL TO THE FLOOR AND NOTHING HAPPENED. I DID IT AGAIN AND NOTHING HAPPENED. I REAR ENDED THE CAR IN FRONT OF ME. AFTER THE ACCIDENT THE BRAKES WORKED FINE. I HAD IT TOWED TO TOYOTA. THEY CHECKED IT OVER AND TOLD ME THERE WAS NOTHING WRONG. THEY ARE FOLLOWING UP ON THE INCIDENT, BUT I WANTED YOU TO KNOW THAT IT HAPPENED.

NHTSA complaint 11014696. Filed by an owner and not verified by NHTSA or by us.

crash · towed · 186,000 miles

I WAS INVOLVED IN AN ACCIDENT WITH MY 2013 TOYOTA PRIUS DRIVING ON THE HIGHWAY WITH THE FLOW OF TRAFFIC. THE CAR IN FRONT OF ME SUDDENLY CAME TO A STOP AND I IMMEDIATELY SLAMMED ON MY BRAKES. THERE WAS AMPLE DISTANCE TO STOP SAFELY BUT I ENDED UP REAR ENDING THE CAR AHEAD OF ME WITHOUT ANY NOTICEABLE SLOWDOWN. THE BRAKE PEDAL FELT SPONGY AND THE BRAKES DID NOT APPLY. THE CAR WOULD TYPICALLY JERK IF THE ANTI LOCK BRAKES WERE WORKING BUT THIS DID NOT OCCUR. THE FRONT STEERING WHEEL AND KNEE AIRBAGS DEPLOYED. THE SEAT BELT DID NOT TIGHTEN UP EITHER. THE FRONT END OF THE CAR WAS BADLY DAMAGED AND THE INSURANCE ADJUSTER CONSIDERED THE CAR TOTALED.

NHTSA complaint 11339629. Filed by an owner and not verified by NHTSA or by us.

crash · 25,000 miles

TL* THE CONTACT OWNS A 2013 TOYOTA PRIUS PRIUS PLUG-IN HYBRID. WHILE THE VEHICLE WAS PARKED, IT MOVED FORWARD AND PUSHED INTO ANOTHER VEHICLE AND A CHAIN LINKED FENCE. THE VEHICLE WAS PLACED IN NEUTRAL; HOWEVER, THE VEHICLE REVERSED AND PUSHED INTO ANOTHER SECTION OF THE FENCE. THE CONTACT ALSO STATED THAT THE BRAKE PEDAL WAS DEPRESSED, BUT FAILED TO STOP THE VEHICLE. THERE WERE NO INJURIES AND A POLICE REPORT WAS NOT FILED. THE CONTACT STATED THAT THE START/STOP BUTTON WAS BEING DEPRESSED AT THE TIME AND FAILED TO OPERATE NORMALLY. THE VEHICLE WAS DIAGNOSED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 26,922. UPDATED 11/09/16*LJ *TR

NHTSA complaint 10904698. Filed by an owner and not verified by NHTSA or by us.

Brakes stopped functioning fully when i was driving and car started throwing ABS and Brake warning signs. I could not brake my car properly and had to stop the car and get it towed. The dealer said its a brake actuator failure. The error code is C1391.Its costing me around 2000 to get it fixed

NHTSA complaint 11595500. Filed by an owner and not verified by NHTSA or by us.

On 5/23/24, the ABS, Traction, and Brakes lights came on the dash and the brakes were not responding. My car was picked up from the Toyota dealer on 5/22/24 afternoon. It passed their multipoint inspection after they replaced all 4 brake pads on 5/21/24. Code C1391 internal leak. The brake actuator and brake pump needed to be replaced. I was quoted $2700 for repairs after I already paid over $570 to replace brake pads.

NHTSA complaint 11591084. Filed by an owner and not verified by NHTSA or by us.

Parts failed: accumulator/brake actuator and brake pump [XXX]: I dropped off my car at the Coggin Toyota dealer in Jacksonville, FL to replace all (4) brake pads [XXX]: I picked up my car during lunch and their multipoint inspection passed with no issues [XXX]: Maintenance lights came on the dash during lunch, brakes were not responsive, and my car was beeping non-stop. I dropped off my car to Coggin Toyota to check the issue. They estimated $2722.81 before tax to replace brake actuator and brake pump because there is an internal leak in the brake actuator. [XXX]: The Toyota advisor stated that my car did not qualify for their extended warranty to replace the parts. He also stated that if I …

NHTSA complaint 11590662, quoted in part. Filed by an owner and not verified by NHTSA or by us.

The rear axle broke and the drivers side wheel sat sideways making the car undriveable. The car has been serviced by the dealer regularly in fact the rear wheel bearings were replaced recently.

NHTSA complaint 11565886. Filed by an owner and not verified by NHTSA or by us.

140,000 miles

The contact owns a 2013 Toyota Prius Plug-In-Hybrid. The contact stated that upon coming to a complete stop, the ABS warning light illuminated on the instrument panel. After the failure, the contact became aware that the brake pedal needed an excessive amount of force to be depressed while bringing the vehicle to a complete stop. The brake and traction control warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 140,000.

NHTSA complaint 11560372. Filed by an owner and not verified by NHTSA or by us.

On [XXX], while driving on a highway with two young children, the dashboard lit up with multiple lights and error warnings. This appeared without warning and with no incident, and the warnings included the main hybrid screen reading “Check PCS System”, triangular Master Warning Light, Brake System Warning Light, Brake Warning Buzzer, ABS Warning Light, and Slip Indicator. We immediately pulled over to the side of the highway to check for any major damage or leaks, but found nothing unusual. We booked a diagnostic with a Toyota service center, where we were informed that brake system error code C1391 was discovered and the service recommendation was to replace the failed (leaking) brake …

NHTSA complaint 11530569, quoted in part. Filed by an owner and not verified by NHTSA or by us.