Every safety complaint, recall and defect investigation the US government
holds on this vehicle.
Owners have filed 69 safety complaints
about the 2016 Hyundai Santa FE Sport with the US government. Of those, 4 describe a crash, 10 mention a fire, 3 people were injured and no death is recorded. One recall campaign is open against it, covering the latches, locks and linkages.
The most complained-about system is the engine,
named in 42 complaints, 61% of the total.
The typical failure was reported at 81,500 miles,
the median across the 28
complaints that gave
an odometer reading.
Compiled from NHTSA's complaint, recall and investigation files
· Covers August 2017 to September 2026 · How this is counted
What is on file
69 complaints on file
69
Complaints
4
Describe a crash
10
Mention fire
3
People injured
0
Deaths
A complaint is an unverified account by the person who filed it, not a
finding of fault. One complaint is one ODI number, which is how NHTSA counts
them.
Complaints more than doubled year on year: 30 in the twelve months to 2026-Q2, against 8 in the twelve before.
A recall is the manufacturer conceding a defect, and the repair is free.
Whether one covers your particular car is a question only its VIN can
answer, because a campaign covers a production range rather than a
model year.
A further 1 defect
investigation is
open and unresolved.
Which system owners named
Complaints naming each system
ENGINE 42 · 61%
42 61%
UNKNOWN OR OTHER 14 · 20%
14 20%
ELECTRICAL SYSTEM 7 · 10%
7 10%
AIR BAGS 4 · 6%
4 6%
ENGINE AND ENGINE COOLING 3 · 4%
3 4%
FUEL/PROPULSION SYSTEM 3 · 4%
3 4%
POWER TRAIN 3 · 4%
3 4%
SERVICE BRAKES 3 · 4%
3 4%
SERVICE BRAKES, HYDRAULIC 3 · 4%
3 4%
STRUCTURE 2 · 3%
2 3%
SUSPENSION 2 · 3%
2 3%
EXTERIOR LIGHTING 1 · 1%
1 1%
01938
Red marks a system with a recall campaign against it.
One complaint can name several systems, so these add up to more than 69.
When the complaints arrived
By the year NHTSA received them
By the year NHTSA received them, which is not the year the failures
happened. They peaked in 2025 at 24.
This is the year the complaint was filed, not the year the failure
happened. The range runs from 2017 to 2026, the last of them a part year, which is why its column is drawn faint.
Crash test ratings
NHTSA New Car Assessment Program
NHTSA crashes a car into a barrier and a pole and measures what
happens to the dummies inside. This is what it awarded the 2016 Hyundai SANTA FE SPORT, and it is a separate
question from what owners report going wrong later.
Test
SUV AWD
SUV FWD
Overall
Frontal crash
Frontal, driver
Frontal, passenger
Side crash
Side barrier
Side pole
Rollover
Chance of rollover
14.3%
15.1%
Stability control standard Forward collision warning standard Lane departure warning standard
A rating belongs to a tested body style and drivetrain, not to the model as a whole, which is why more than one is listed.
A dash means NHTSA did not rate that test for this vehicle.
Recall campaigns
1 on file
LATCHES/LOCKS/LINKAGES:HOOD:LATCH
17V358000 · June 5, 2017
The defect
Hyundai Motor America (Hyundai) is recalling certain 2013-2017 Santa Fe and Santa Fe Sport vehicles. In the affected vehicles, the secondary hood latch actuating cable may corrode and bind, causing the secondary hood latch to remain in the unlatched position when the hood is closed.
The risk
If the hood is not securely closed or the primary latch is inadvertently released and the secondary latch is not engaged, the hood could unexpectedly open while driving, increasing the risk of a vehicle crash.
The remedy
Hyundai will notify owners, and dealers will replace the secondary latch cable, free of charge. The recall began on August 4, 2017. Owner's may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for the recall is 163.
Hyundai Motor America · up to 437,400 vehicles across all model years covered
Defect investigations
2 on file
An investigation means NHTSA has decided a pattern is worth examining. A
preliminary evaluation is often closed with no action; an engineering
analysis is the stage that usually precedes a recall.
Hyundai and Kia ABS Module Fires
AQ23002
Still open audit query · opened November 17, 2023
the hydraulic brakes
The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electronic Control Units (HECU) manufactured by the equipment supplier Mando. The Part 573 Recall Reports contain varying defect descriptions and differing remedy descriptions for the same or similar equipment supplied by Mando. Safety recalls included in this Audit Query (AQ) review include: Hyundai recalls 20V-520, 20V-543, 21V-161, 21V-160, 21V-303, 22V-056, 22V-810, and 23V-651. Kia recalls 16V-815, 20V-518, 20V-519, 21V-137, 21V-331, 22V-051, 22V-800, and 23V-652 The purpose of this AQ is to evaluate the timeliness and scoping of Hyundai and Kia’s defect decision making and adherence with reporting requirements; and understand the varying defect descriptions and remedies between these recalls.
Loss of Motive Power
DP22003
Closed defect petition · opened September 12, 2022 · closed December 12, 2023
the engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
In owners’ own words
Quoted from the complaint file
Quoted from NHTSA's complaint file. These are unverified accounts by the
people who filed them, not findings of fault.
ENGINE
1 injured · fire
Engine caught fire while driving. Vehicle is a total loss as fire department did not arrive for 20 min. Currently at a Copart yard in Gainesville, ga. Lucky I was on a rural road and my dog and I were able to get out of car. Only injury is cough that has not gone away after 4 weeks. No warning lights, but did smell what seemed like burning brake fluid prior to fire. Both Hyundai and Farmers insurance have inspected the car. Of note is that Hyundai replaced the engine at around 60k miles due to engine oiling issues.
NHTSA complaint 11552214. Filed by an owner and not verified by NHTSA or by us.
AIR BAGS
1 injured · crash · towed
During a severe accident in which the cars collided from both the back and front at most likely over 50mph, the air bags did not deploy. In such a case, I feel as though they should have gone off as there was severe whiplash and the cars hit at such a fast and hard speed. My safety was impacted severely as if the cars around did not hit the way they did, I believe I could have died. It is extremely concerning that they did not go off when such large amounts of damage were done. In addition, there have been over 50,000 recalls done for air bags not working in this exact vehicle. In addition, the vehicle is being checked in the next day for additional damages and they will confirm the air bag …
NHTSA complaint 11684293, quoted in part. Filed by an owner and not verified by NHTSA or by us.
SUSPENSION
1 injured · crash · towed
Was traveling along a city street with parked cars on the passenger side of my vehicle. Axle or wheel broke and veered into parked vehicle severing the engine wiring harness not allowing the airbag to deploy.
NHTSA complaint 11761994. Filed by an owner and not verified by NHTSA or by us.
ENGINE AND ENGINE COOLING
fire · towed · 105,225 miles
The contact owns a 2016 Hyundai Santa Fe Sport. The contact stated that while driving approximately 65 MPH and attempting to overtake another vehicle, the vehicle lost automotive power and decelerated with the check engine, battery, and oil warning lights illuminated. The vehicle was parked on the shoulder of the highway, and smoke was coming from under the hood of the vehicle. The contact stated that after parking on the shoulder, the brakes erroneously activated, and the vehicle failed to move forward. The contact stated that moments later there were flames and smoke was coming from under the hood. The contact exited the vehicle. The Fire Department was called to the scene, and the flames …
NHTSA complaint 11755852, quoted in part. Filed by an owner and not verified by NHTSA or by us.
Odometer Fraud. The contact purchased a 2016 Hyundai Santa Fe Sport. The contact stated that it was discovered that there was a mileage discrepancy. The vehicle was a private sale. At the time of purchase, the Facebook Marketplace advertisement and odometer reading were 114,841 miles. However, approximately one hour later, it was discovered that the title listed the mileage at 170,395.
NHTSA complaint 11765865. Filed by an owner and not verified by NHTSA or by us.
ENGINE
towed · 111,000 miles
The contact owns a 2016 Hyundai Santa Fe Sport. The contact stated that while the vehicle was parked, there was an abnormal knocking sound coming from the engine compartment. The vehicle was towed to a dealer where it was diagnosed that there was coolant in the engine and that the knock sensor detection system needed to be replaced. The dealer made the contact aware of Manufacturer Campaign Number: 953 and stated that the vehicle was not previously serviced under the campaign, so the vehicle could not be repaired. The manufacturer was notified of the failure. The failure mileage was approximately 111,000.
NHTSA complaint 11762873. Filed by an owner and not verified by NHTSA or by us.
ELECTRICAL SYSTEM
my BSD sensor would go on and off for the last several months when no one was around me. I work early and even when I was alone on the road the BSD would flash for 2-3 mins and go off.. then my fan for my air conditioner stopped. When I removed the glove compartment to see the wire connecting to the fan is "melted". When i called bob king hyundai, I was informed there was no recall. So, I attempted to fix the issue myself only to find the fuses (under the hood) are almost all bad. The tips of the fuses will not pull out. only the body of the fuse. With all this happening over the last several days and by the way, the vehicle passed inspection. I wanted to reach out as this is definitely a …
NHTSA complaint 11753163, quoted in part. Filed by an owner and not verified by NHTSA or by us.
ENGINE
The engine (2016 Hyundai Santa Fe 2.0L/2.4L Theta II GDI engine) suffered a catastrophic internal mechanical failure, specifically related to the known connecting rod bearing defect. The vehicle is currently un-driveable and is located at Serra Hyundai in Trussville, AL. The vehicle and its failed engine are available for inspection upon request. The engine suddenly failed and lost all power while driving at highway speeds in active traffic. I was forced to coast a dead vehicle across multiple lanes of traffic to the shoulder without any acceleration capability. Yes. The vehicle experienced a complete failure, cannot be restarted, and is currently parked at an authorized Hyundai dealership …
NHTSA complaint 11747757, quoted in part. Filed by an owner and not verified by NHTSA or by us.
If this is your car and a dealer keeps failing to fix it, your state's
lemon law may require the manufacturer to replace it or buy it back. How
many repair attempts it takes, and how long you have to file, is set by
the state you bought in and by nothing on this page.
Complaints: NHTSA's ODI
complaint file, published October 2, 2026. One
complaint is one ODI number, which is how NHTSA counts them.
Recalls: NHTSA's recall
campaign API, newest campaign on this vehicle filed June 5, 2017.
Investigations: NHTSA's ODI
investigation file, published October 2, 2026.
A complaint is one owner's account and has not been verified by NHTSA or by
us. A vehicle with more complaints is not necessarily worse: models that
sold in larger numbers collect more of them. How this is counted.
G
Compiled and maintained by guarledes Independent developer and analyst