2022 Kia EV6

The defect

Kia America, Inc. (Kia) is recalling certain 2022-2024 EV6 vehicles. The Integrated Charging Control Unit (ICCU) may become damaged and stop charging the 12-volt battery, which can result in a loss of drive power.

The risk

A loss of drive power increases the risk of a crash.

The remedy

Dealers will inspect and replace the ICCU and its fuse, as necessary. In addition, dealers will update the ICCU software. All repairs will be performed free of charge. Owner notification letters were mailed December 13, 2024. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC327. This recall expands and replaces previous recall number 24V-200. Vehicles previously repaired under recall 24V-200 will need to have the new remedy completed.

Kia America, Inc. · up to 62,872 vehicles across all model years covered

The defect

Kia America, Inc. (Kia) is recalling certain 2022-2024 EV6 vehicles. The Integrated Charging Control Unit (ICCU) may become damaged and stop charging the 12-Volt battery, which can result in a loss of drive power.

The risk

A loss of drive power increases the risk of a crash.

The remedy

Dealers will inspect and replace the ICCU and its fuse, as necessary. In addition, dealers will update the ICCU software. All repairs will be performed free of charge. Owner notification letters are expected to be mailed April 29, 2024. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC302.

Kia America, Inc. · up to 48,232 vehicles across all model years covered

The defect

Kia Motor America (Kia) is recalling certain 2022 EV6 vehicles. A software error in the Shifter Control Unit (SCU) may disengage the parking mechanism, which can allow the vehicle to rollaway.

The risk

Vehicle rollaway can increase the risk of a crash or injury.

The remedy

Drivers are recommended to park their vehicles on level ground and avoid parking on a slope/inclined surface whenever possible until the remedy has been performed. Dealers will update the Shifter Control Unit software, free of charge. Owner notification letters were mailed May 25, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC236.

Kia Motors America · up to 9,014 vehicles across all model years covered

Closed preliminary evaluation · opened July 3, 2023 · closed April 17, 2024 · led to recall 24V200

the electrical system

On July 3, 2023, the Office of Defect Investigation (ODI) opened PE23012 to investigate allegations of loss of motor power on model year (MY) 2022 Kia EV6 vehicles. Some consumers reported loss of motor power immediately after warning lamp illumination or reduction of motive power while the vehicle was in motion. This investigation found that the Integrated Charing Unit (ICCU) may become damaged over time from transient high voltage and thermal cycling. A damaged ICCU may not be able to charge the 12-volt battery which can discharge gradually while driving with a reduction of motive power. The vehicle could eventually experience a complete loss of motive power thereby increasing the risk of a crash. On July 13, 2023, Kia conducted a service campaign to inspect the ICCU and install an improved over-current detection software logic in certain 2022-2023 EV6 vehicles. On March 15, 2024, Kia filed recall 24V-200 for 48,232 MY 2022-2024 Kia EV6 vehicles. The recall remedy provides an inspection of the ICCU, and if necessary, a replacement of the ICCU and the associated fuse. The ICCU software reduces the risk of overcurrent and implements voltage peak reduction at the end of EV battery charging. The recall also includes a software update that revises the electric water pump operational threshold to reduce thermal loading during charging and driving. In view of the recall action being taken by Kia, ODI is closing this Preliminary Evaluation. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Closed defect petition · opened January 27, 2023 · closed August 7, 2023 · led to recall 22V063000

the electrical system

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

I began to drive. The dashboard display read "Check low voltage supply" or something like that and on the opposite side of the display there was a small image that looks like a 12V battery. A moment later the dashboard display changed to read "DO NOT DRIVE." The car was towed to a dealer who reported a "failed ICCU and High Voltage Fuse." The vehicle was towed to a dealership where it is being repaired under warranty. The same parts were replaced on December 26, 2024, that time because the electric vehicle would no longer accept a charge from a 240VAC source, although it continued accept a charge from a high voltage DC source. At that time there was also a software update that was said to …

NHTSA complaint 11756667, quoted in part. Filed by an owner and not verified by NHTSA or by us.

The taillight came loose and every time i take it in to get checked or fixed at the dealer they ignore me, so i went in and tightened my self. there were 4 nuts already off and inside my trunk and there was no loctite on the bolts holding the light on. now the lamp is leaking water into the trunk and the tail light has water inside of it.

NHTSA complaint 11753424. Filed by an owner and not verified by NHTSA or by us.

Vehicle Safety Complaint My Kia experienced an ICCU (Integrated Charging Control Unit) failure and was at the dealership for approximately two months while awaiting repairs. The ICCU and related components were replaced, and I was told the vehicle had been repaired. However, immediately after I received the vehicle back, the “Check Electric Vehicle System” warning illuminated again. Since that time, the vehicle has continued to experience serious electrical issues. The vehicle has unexpectedly shut off while stopped at red lights and has failed to restart on multiple occasions, leaving me stranded. This creates a significant safety hazard because the vehicle can lose the ability to move …

NHTSA complaint 11753355, quoted in part. Filed by an owner and not verified by NHTSA or by us.

The front lower air dam and felt underguard detached while driving at highway speed on an interstate. The panel dropped and dragged on the pavement. I secured it with duct tape and zip ties at the roadside in order to drive home. There was no collision and no impact with road debris. The bumper fascia directly above the panel is undamaged, with no deformation and no paint transfer, which is not consistent with an impact and is consistent with failure of the panel's mounting fasteners. The panel shows longitudinal drag scoring on the underside and outward flex-fracture of the mounting clips. The right side detached first and the left side remained held by a single screw. The component is …

NHTSA complaint 11753114, quoted in part. Filed by an owner and not verified by NHTSA or by us.

1. Severe Safety Concerns (Battery Thermal Risk & Component Interdependency) The PTC (Positive Temperature Coefficient) heater in my vehicle has failed. This component failure has completely disabled my vehicle’s air conditioning (AC) system. In the Kia EV6 architecture, the AC compressor loop is not merely a cabin comfort feature; it is intrinsically linked to the vehicle's thermal management system responsible for cooling the high-voltage traction battery pack. California temperatures are projected to hit 110°F immediately. Without a functioning AC system, the vehicle cannot execute critical battery cooling procedures. Yesterday, when plugging the vehicle into a charger, the high-voltage …

NHTSA complaint 11748279, quoted in part. Filed by an owner and not verified by NHTSA or by us.

ICCU failure caused charger circuit breaker to trip due to sudden fault current situation

NHTSA complaint 11747389. Filed by an owner and not verified by NHTSA or by us.