2010 Kia Forte Koup

The defect

Kia Motors America (Kia) is recalling certain 2010-2013 Kia Forte, Forte Koup, 2011-2013 Kia Optima and 2011-2012 Kia Optima Hybrid and Sedona vehicles. In the event of a crash, the air bag control unit (ACU) may short circuit, preventing the frontal air bags and seat belt pretensioners from deploying.

The risk

If the frontal air bags and seat belt pretensioners are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.

The remedy

Kia will notify owners. For model year 2011 Sedona vehicles, Kia will instruct dealers to verify the ACU part number and, if necessary, install an extension wire harness kit between the ACU Connector and the Vehicle Harness Connector. For all other affected vehicles, Kia will instruct dealers to install the extension wire harness kit. The recall began September 28, 2018. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC165.

Kia Motors America · up to 507,587 vehicles across all model years covered

Still open audit query · opened November 17, 2023

the hydraulic brakes

The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electronic Control Units (HECU) manufactured by the equipment supplier Mando. The Part 573 Recall Reports contain varying defect descriptions and differing remedy descriptions for the same or similar equipment supplied by Mando. Safety recalls included in this Audit Query (AQ) review include: Hyundai recalls 20V-520, 20V-543, 21V-161, 21V-160, 21V-303, 22V-056, 22V-810, and 23V-651. Kia recalls 16V-815, 20V-518, 20V-519, 21V-137, 21V-331, 22V-051, 22V-800, and 23V-652 The purpose of this AQ is to evaluate the timeliness and scoping of Hyundai and Kia’s defect decision making and adherence with reporting requirements; and understand the varying defect descriptions and remedies between these recalls.

Closed defect petition · opened September 12, 2022 · closed December 12, 2023

the engine

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Closed preliminary evaluation · opened March 16, 2018 · closed August 30, 2019 · led to recall 18E043000

the air bags, the seat belts

The Office of Defects Investigation (ODI) opened PE18-003 on 3/16/18 to investigate incidents involving crashes, resulting in significant collision related damage, where the frontal airbags failed to deploy. ODI reviewed complaint data, available design, test, and field data on the model year (MY) 2011 Hyundai Sonata, MY 2012-2013 Kia Forte and Forte Koup vehicles. ODI also evaluated data from the automotive air bag system supplier, ZF-TRW (ZF), to review vehicles that may contain the same air bag control unit (ACU) used in the subject vehicles. Hyundai Motor America (HMA) issued recall No. 18V-137 for MY 2011-2013 Sonata and MY 2012 Sonata Hybrid vehicles. Kia Motors America (KMA) issued recall No. 18V-363 for MY 2010-2013 Kia Forte and Forte Koup, MY 2011-2013 Optima, MY 2011-2012 Optima Hybrid, and MY2011-2012 Sedona vehicles. The two recalls address vehicles containing ACUs manufactured without adequate circuit protection by installing a wire harness filter kit to prevent internal damage to the ACU. In the event of a crash, ACU damage may result in the disablement of the vehicle's airbags. Each respective manufacturer has mailed letters to affected vehicle owners informing them of the remedy and its availability. ODI plans to evaluate the susceptibility of the subject ACU to electrical signals, as well as other vehicle factors that can either lead to, or reduce the likelihood of, an electrical overstress event in other vehicles manufactured with the subject ZF ACU.Accordingly, this Preliminary Evaluation has been upgraded to an Engineering Analysis (EA19-001), to expand the scope of the investigation to include the Tier-one supplier and any manufacturers who installed the subject ACU in production vehicles. Additional information is available with the closing resume available at NHTSA.gov (see Associated Documents).The ODI complaints cited above can be viewed at www.NHTSA.gov under the following ODI identification numbers: 10781050, 10849839, 11099038, 11080341.

70 miles

THESE VEHICLES ARE ABSOLUTELY DANGEROUS! I'VE BEEN IN THE AUTOMOTIVE BUSINESS MY ENTIRE CAREER FOR 15 YEARS WITH A LEVEL CERTIFICATIONS AND ASE'S. I STOPPED DRIVING THE VEHICLE DUE TO THE SIMPLE MATTER OF ANY ACCELERATION OVER 2900 RPM IT STARTS KNOCKING. I WILL NOT PUT MY FAMILY OR MYSELF IN THE DANGER OF DRIVING THIS VEHICLE ANY LONGER. IF SOMETHING WERE TO BREAK WHILE MAKING A LEFT TURN THE RESULTS COULD BE DEVASTATING! I'VE CONTACTED KIA MANY TIMES REGARDING THIS MATTER YET I'VE BEEN TOLD THAT KNOCKING HIS NORMAL THEY CALL IT A PING. I TOLD THEM I USE 91 OCTANE EVERY TIME I FILL SO THERE'S NO WAY OF PINGING FROM PRE DETONATION. THE VEHICLE IS ALWAYS MAINTAINED AND OIL CHANGES ARE ALWAYS …

NHTSA complaint 11414806, quoted in part. Filed by an owner and not verified by NHTSA or by us.

125,000 miles

I WAS DRIVING ON ROUTE 77 IN CHARLOTTE AT APPROXIMATELY 60 MPH. WHILE DRIVING, MY WHEEL HAD A STRUCTURAL FAILURE. I RETRACED MY ROUTE AND DO NOT SEE ANYTHING ON THE ROUTE (I.E. MAJOR OBSTACLE). REGARDLESS, THIS FAILURE IS COMPLETELY UNACCEPTABLE. I HAVE HAD OTHER CARS IN THE PAST AND HAVE RUN OVER SUBSTANTIAL ROAD DEBRIS AND NEVER HAD THE WHEEL ALMOST COME OFF OF THE CAR.

NHTSA complaint 11205683. Filed by an owner and not verified by NHTSA or by us.

I RECENTLY TOOK MY CAR TO HAVE THE MOST RECENT RECALL WITH THE AIR BAG FIXED. AFTER THE REPAIR OCCURRED, THE AIR BAG LIGHT CAME ON. I TOOK THE CAR BACK TO THE DEALERSHIP TO SEE IF A MALFUNCTION OCCURRED DURING THE REPAIR. THE DEALERSHIP SERVICE DEPARTMENT TOLD ME THE AIR BAG MODULE AND CLOCK SPRING NEEDED TO BE REPLACED AT MY EXPENSE.

NHTSA complaint 11165023. Filed by an owner and not verified by NHTSA or by us.

102,000 miles

THE SEAT BELTS WILL NOT AUTOMATICALLY ROLL BACK INTO THE DOOR FRAME OF THE CAR AFTER TAKING THEM OFF. YOU HAVE TO JERK THE BELT UP AND DOWN CLOSE TO TWENTY TIMES TO GET THEM TO RETRACT. ALSO, I'VE NOTICED THAT THE CRUISE CONTROL DOESN'T FUNCTION LIKE NORMAL. IT ONLY WORKS ONCE IN A WHILE. I HAVE TO TRY TO SET MY SPEED MANY TIMES IF IT EVER GETS IT TO WORK. THESE ISSUES HAVE BEEN GOING ON FOR MONTHS NOW.

NHTSA complaint 11105081. Filed by an owner and not verified by NHTSA or by us.

150,000 miles

I WAS DRIVING ON THE INTERSTATE DOING ABOUT 65 MPH WHEN SUDDENLY I HEARD A VERY LOUD BOOM. NO OTHER CARS WERE NEAR ME WHEN THE BOOM HAPPENED AND I THOUGHT I JUST RAN OVER SOMETHING. A FEW MINUTES LATER MY WIFE OPENED UP THE SUNROOF SLIDING COVER AND WE SAW THAT THE SUNROOF HAD SHATTERED. THE WHOLE SUNROOF GLASS LOOKED LIKE A SPIDERWEB AND THERE WAS NOT ANY IMPACT MARKS WHERE SOMETHING COULD HAVE HIT THE GLASS.

NHTSA complaint 11096819. Filed by an owner and not verified by NHTSA or by us.