2021 Toyota Highlander

The defect

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2024 Highlander and Highlander Hybrid vehicles. The second-row seat backs may fail to lock into position during seat back adjustment.

The risk

A seat back that fails to lock may not properly restrain an occupant during a crash, increasing the risk of injury.

The remedy

Dealers will replace the return springs in the seat back recliner assemblies, free of charge. Interim letters notifying owners of the safety risk were mailed April 27, 2026. Additional letters will be sent once the final remedy is available, anticipated August 27, 2026. This is a phased recall. Owners may contact Toyota’s customer service at 1-800-331-4331. Toyota's numbers for this recall are 26TB06 and 26TA06.

Toyota Motor Engineering & Manufacturing · up to 550,007 vehicles across all model years covered

The defect

Southeast Toyota Distributors, LLC (SET) is recalling certain 2021-2024 Highlander vehicles. The 20-inch accessory tires with an insufficient load rating for the vehicle's Gross Axle Weight Rating (GAWR) were installed. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

The risk

Tires with an insufficient load rating can be overloaded and fail, increasing the risk of a crash.

The remedy

SET will inspect and replace the tires and information placard, as necessary free of charge. Owner notification letters were mailed August 16, 2024. Owners may contact SET's customer service at 1-866-405-4226. SET's number for this recall is SET24A.

Southeast Toyota Distributors, LLC · up to 4,763 vehicles across all model years covered

The defect

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.

The risk

An air bag that does not deploy during a crash increases the risk of injury.

The remedy

Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be mailed in phases through January 2026. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB15/23TA15 Lexus 23LB03/23LA03.

Toyota Motor Engineering & Manufacturing · up to 999,901 vehicles across all model years covered

The defect

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle operation, minor impact to the front lower bumper cover may result in the cover coming loose or detaching.

The risk

A detached front bumper cover can become a road hazard, increasing the risk of a crash.

The remedy

Dealers will repair or replace the upper and lower front bumper covers as necessary, free of charge. Owner letters were mailed April 22, 2024. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB12/23TA12.

Toyota Motor Engineering & Manufacturing · up to 750,795 vehicles across all model years covered

58,900 miles

The contact owns a 2021 Toyota Highlander. The contact received notification of NHTSA Campaign Number: 26V128000 (Seats). The contact stated that while the vehicle was parked, the contact attempted to lower the second-row seats, and the seat failed to lock into position and failed to recline as intended. The vehicle was taken to a dealer approximately five months later when a remedy became available, and the recall repair was attempted, but the dealer stated that the spring was replaced; however, the spring did not allow for the second-row seat to latch or lock securely. The manufacturer was not notified of the failure. The failure mileage was 58,900.

NHTSA complaint 11756472. Filed by an owner and not verified by NHTSA or by us.

I had the dealer perform the repair described in Toyota Technical Service Bulletin T-SB-0059-23 (Hybrid Regenerative Brake Transition Feeling Improvement), which reprograms the brake actuator control module. Following this repair, the vehicle continues to exhibit the same lurching behavior at the same frequency as before the update. The TSB did not resolve the underlying condition. This is a safety concern because the unpredictable brake transition affects the driver’s ability to judge stopping distance and vehicle behavior in real time, particularly in traffic or on downgrades. The vehicle now has over 36,000 miles, placing it outside Toyota’s Basic Warranty; however, this is a safety …

NHTSA complaint 11755975, quoted in part. Filed by an owner and not verified by NHTSA or by us.

This is a formal report of Recall Non-Compliance regarding Safety Recall 23V-720 (Toyota Recall 23TA12) on my 2021 Highlander Hybrid. An authorized dealership performed the recall on May 6, 2024, utilizing Op Code 23TA12R1 (Inspection & Install Fasteners). The dealership only addressed the lower bumper and failed to properly remedy the upper bumper retention tabs, stating it isn’t part of recall. The upper bumper cover has completely separated from the fenders during normal daily driving. The upper plastic mounting slots are torn out and clips will not hold. The dealership is refusing further repairs, instructing me to file a car insurance claim or pay a body shop myself to correct an …

NHTSA complaint 11755623, quoted in part. Filed by an owner and not verified by NHTSA or by us.

Vehicle is experiencing a distinct, high-pitched mechanical whine or grind sound from the transmission during acceleration that increases in pitch with vehicle speed. The noise does not happen while cruising or coasting. This symptom aligns directly with Toyota Technical Service Bulletin T-SB-0008-21 ('Whine or Grind Noise From Transmission'). I am concerned about a premature, catastrophic internal bearing or gear assembly failure of the UA80 8-speed transmission while driving at highway speeds, which poses a severe sudden loss of propulsion safety risk.

NHTSA complaint 11754631. Filed by an owner and not verified by NHTSA or by us.

My transmission started to have a noticeable whine at 53k miles. It became noticeably louder during acceleration. It was diagnosed at the Toyota dealership as a failing transmission. My vehicle was a few months out of warranty. I was told to contact Toyota corporate to ask for assistance. I was told since I did not have a service record at the dealership, they would deny my claim. I advised them the transmission was a sealed unit with no dipstick. My vehicle has been meticulously maintained with records. They said sorry, and the conversation ended.

NHTSA complaint 11754750. Filed by an owner and not verified by NHTSA or by us.

High pitched whirring from engine when accelerating. Took to mechanic who diagnosed worn internal transmission bearings that could lead to transmission failure. No warning lights or indicators. Toyota is aware of this issue (see Toyota Technical Service Bulletin T-SB-0008-21) but is doing nothing in response.

NHTSA complaint 11754021. Filed by an owner and not verified by NHTSA or by us.