CSR

Ford · NHTSA safety record

2023 Ford F-150 Lightning BEV

Every safety complaint, recall and defect investigation the US government holds on this vehicle.

Owners have filed 110 safety complaints about the 2023 Ford F-150 Lightning BEV with the US government. Of those, 8 describe a crash, 2 mention a fire, 4 people were injured and no death is recorded. 9 recall campaigns are open against it.

The most complained-about system is the electrical system, named in 61 complaints, 55% of the total. The typical failure was reported at 9,865 miles, the median across the 8 complaints that gave an odometer reading.

Compiled from NHTSA's complaint, recall and investigation files · Covers February 2023 to September 2026 · How this is counted

What is on file

110 complaints on file

110

Complaints

8

Describe a crash

2

Mention fire

4

People injured

0

Deaths

A complaint is an unverified account by the person who filed it, not a finding of fault. One complaint is one ODI number, which is how NHTSA counts them.

A recall is the manufacturer conceding a defect, and the repair is free. Whether one covers your particular car is a question only its VIN can answer, because a campaign covers a production range rather than a model year.

Which system owners named

Complaints naming each system
ELECTRICAL SYSTEM 61 · 55%
EXTERIOR LIGHTING 25 · 23%
POWER TRAIN 17 · 15%
VEHICLE SPEED CONTROL 17 · 15%
SERVICE BRAKES 14 · 13%
UNKNOWN OR OTHER 13 · 12%
FORWARD COLLISION AVOIDANCE 10 · 9%
BACK OVER PREVENTION 6 · 5%
FUEL/PROPULSION SYSTEM 6 · 5%
STEERING 4 · 4%
ENGINE 3 · 3%
LANE DEPARTURE 3 · 3%
0 27 54

Red marks a system with a recall campaign against it. One complaint can name several systems, so these add up to more than 110.

When the complaints arrived

By the year NHTSA received them

By the year NHTSA received them, which is not the year the failures happened. They peaked in 2024 at 49.

52 39 26 13
23 24 25 26

This is the year the complaint was filed, not the year the failure happened. The range runs from 2023 to 2026, the last of them a part year, which is why its column is drawn faint.

Crash test ratings

NHTSA New Car Assessment Program

NHTSA has not crash tested the 2023 Ford F-150 Lightning BEV. Its New Car Assessment Program tests a selection of each year's vehicles and does not reach motorcycles, heavy trucks, motorhomes or most low-volume models, so an absence here says nothing about how the vehicle would perform. It is not a low score.

What owners have reported about this vehicle is below, and it is a different question: a crash test measures what happens to the people inside in a controlled impact, while a complaint records what broke during ordinary use.

Recall campaigns

9 on file

POWER TRAIN:AUTOMATIC TRANSMISSION:INTERNAL:PARK PAWL

25V863000 · December 12, 2025

The defect
Ford Motor Company (Ford) is recalling certain 2022-2026 F-150 Lightning BEV, 2024-2026 Mustang Mach-E, and 2025-2026 Maverick vehicles. The integrated park module may fail to lock into the park position when the driver shifts into park. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114, "Theft Protection and Rollaway Prevention."
The risk
A loss of park function can allow the vehicle to rollaway, increasing the risk of a crash.
The remedy
The park module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed February 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C69. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning January 26, 2026.

Ford Motor Company · up to 272,645 vehicles across all model years covered

EXTERIOR LIGHTING

25V731000 · October 24, 2025

The defect
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning BEV vehicles previously repaired under recall number 23V418. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.
The risk
Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.
The remedy
Dealers will inspect and replace the rear lightbar and fasteners as necessary, free of charge. Owner notification letters were mailed June 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB6. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 29, 2025.

Ford Motor Company · up to 14,843 vehicles across all model years covered

ELECTRONIC STABILITY CONTROL (ESC)

25V313000 · May 9, 2025

The defect
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles previously repaired incorrectly under recall number 23V801. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
The risk
Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.
The remedy
Dealers will update the Accessory Protocol Interface Module (APIM) software, free of charge. Owner notification letters were mailed June 18, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C15.

Ford Motor Company · up to 6 vehicles across all model years covered

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

25V272000 · April 23, 2025

The defect
Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.
The risk
Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.
The remedy
Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 21, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 24S11. This recall expands previous recall number 24V-144.

Ford Motor Company · up to 3 vehicles across all model years covered

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

25V131000 · February 28, 2025

The defect
Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.
The risk
A battery short circuit increases the risk of a fire.
The remedy
Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Ford Motor Company · up to 950 vehicles across all model years covered

SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINT

24V949000 · December 19, 2024

The defect
Ford Motor Company (Ford) is recalling certain 2023-2024 F-150 Lightning BEV vehicles. The front upper control arm ball joint nut may not have been tightened properly, allowing the front upper control arm to detach from the knuckle assembly.
The risk
A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.
The remedy
Dealers will inspect the upper control arm ball joint nut, and replace the nut and/or knuckle assembly, as necessary, free of charge. Owner notification letters were mailed February 10, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S76.

Ford Motor Company · up to 11,922 vehicles across all model years covered

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

24V144000 · February 23, 2024

The defect
Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.
The risk
Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.
The remedy
Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 31, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S11.

Ford Motor Company · up to 216 vehicles across all model years covered

ELECTRONIC STABILITY CONTROL (ESC)

23V801000 · November 28, 2023

The defect
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
The risk
Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.
The remedy
The Accessory Protocol Interface Module (APIM) software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C38.

Ford Motor Company · up to 5,118 vehicles across all model years covered · fixed by software update

EXTERIOR LIGHTING

23V418000 · June 9, 2023

The defect
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 BEV vehicles. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.
The risk
Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.
The remedy
Dealers will replace the rear lightbar, free of charge. Owner notification letters were mailed October 9, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S30.

Ford Motor Company · up to 16,375 vehicles across all model years covered

In owners’ own words

Quoted from the complaint file

Quoted from NHTSA's complaint file. These are unverified accounts by the people who filed them, not findings of fault.

POWER TRAIN

2 injured · crash · towed

I was leaving my storage unit on Sunday October 6, 2024 at around 7 pm. I was traveling at 5 mph as I approached the exit gate code box. I stopped at the top of the steep hill by depressing the brake. I rolled down the window so I could put the code in that opens the rolling gate below. As I took my foot slowly off the brake, suddenly the vehicle rapidly accelerated, veering slightly left, the steering wheel locked as I pressed the brake pedal twice more it was unresponsive. We flew like a rocket ship knocking down small trees, 2 light posts with 1 light coming down and breaking passenger side windshield. Continuing crashing through 2 iron water main fixtures and through an iron gate. At

NHTSA complaint 11649009, quoted in part. Filed by an owner and not verified by NHTSA or by us.

VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

1 injured · crash · towed · 2,100 miles

The contact owned a 2023 Ford F-150. The contact stated that while driving at low speeds and attempting to slow the vehicle with the brake pedal depressed, the vehicle suddenly accelerated on its own. The contact veered into the shoulder of the roadway to avoid a collision, coming to a complete stop after colliding with heavy shrubs. The air bags did not deploy. No warning lights were illuminated. A police report was filed, and injuries were reported. The contact was transported to an area hospital by EMT and treated for abdominal contusions. The vehicle was taken to the dealer, who declined to inspect the vehicle. The vehicle was not repaired. After that, the vehicle was towed to a tow

NHTSA complaint 11574895, quoted in part. Filed by an owner and not verified by NHTSA or by us.

ELECTRICAL SYSTEM

1 injured

When i had the radio paused and not playing anything in my 2023 f150 lightning it made a loud auditory pop and one of my ears hearing got "muffled"

NHTSA complaint 11756934. Filed by an owner and not verified by NHTSA or by us.

ELECTRICAL SYSTEM

fire · 20,000 miles

The contact owns a 2013 Ford F-150. The contact stated that while the vehicle was parked near the side of the residence and unoccupied as he was inside the home asleep, the vehicle caught on fire. The contact stated that the dogs alarmed them of the failure and the contact could hear the tires possibly popping/exploding due to the fire. The exterior and interior walls, attic, and electrical box were all burned. The Ford app indicated a "Faulty Connection" warning message as he attempted to dial 911. The local fire department arrived to extinguish the flames and filed a report but was unavailable. A police report was not filed. No injuries were sustained. The contact stated the fire marshal

NHTSA complaint 11622269, quoted in part. Filed by an owner and not verified by NHTSA or by us.

UNKNOWN OR OTHER
The vehicle's sunroof shattered spontaneously with a very loud, explosive noise similar to a gunshot. This was not an object strike, no vehicles were nearby or within 300 feet in front and nothing was overhead. The sunroof exploded upward and outward; most glass ended up in bed of the truck. The sunroof shade was drawn, so no glass fell into the cab and a small amount fell onto the sunshade. The break pattern was large, uniform, and symmetric across the sunroof, its widest point across the front edge of the sunroof. There was no warning for this at all, no noises or visual indicators that anything was wrong with the sunroof before the incident. The primary safety risk for this specific

NHTSA complaint 11767864, quoted in part. Filed by an owner and not verified by NHTSA or by us.

POWER TRAIN
The high-voltage battery in my Ford F-150 Lightning is exhibiting significant degradation and erratic power availability. The vehicle will no longer charge above approximately 60% state of charge. Upon startup, available power can suddenly drop from 100% to approximately 50%, and the indicated available power continues to fluctuate unpredictably while the vehicle is being driven. I am concerned this condition could result in an unexpected reduction or loss of propulsion power while driving, creating a potential safety hazard. Car is scheduled to go to dealer on 10/8/2026.

NHTSA complaint 11766413. Filed by an owner and not verified by NHTSA or by us.

EXTERIOR LIGHTING
The rear tail lights do not function. The vehicle cannot be driven at night because it has no rear illumination. It puts both the operator and other vehicles at risk of collision. I took the vehicle to a Ford dealer for repair. They reported the tail lights failed due to corrosion of the wiring harness pin connectors due to water intrusion. The wiring harness would have to be replaced at a cost of $4,375.32. I was unaware of the taillight failure until the power tailgate became inoperable. The tailgate and taillights are operated by the same wiring harness. There are no warning lamps or messages on the vehicle indicating the lights are not working. I believe this issue may be related to

NHTSA complaint 11766174, quoted in part. Filed by an owner and not verified by NHTSA or by us.

ELECTRICAL SYSTEM
On August 20, 2026, while driving my 2023 Ford F-150 Lightning, the vehicle suffered a sudden, complete, and catastrophic loss of propulsion. The truck stopped abruptly while in motion on an active roadway. This immediate loss of power created an extremely hazardous situation, exposing myself, my passengers, and oncoming traffic to an immediate risk of a collision. The vehicle was towed directly to Williams Ford of Binghamton (Vestal, NY), where technicians diagnosed the issue as a major component failure tied to an outstanding manufacturer safety recall. Ford recall 24S12 Positive HV battery junction box. The vehicle has been grounded at the dealership for over a week awaiting replacement

NHTSA complaint 11761161, quoted in part. Filed by an owner and not verified by NHTSA or by us.

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

crash · towed

While maneuvering the vehicle to park near a building, the truck unexpectedly accelerated forward and crashed into the building. I did not intend for the vehicle to accelerate into the structure. During the incident, I did not receive the expected assistance from the vehicle’s front sensing/collision-warning systems before impact. The vehicle struck the building, and no airbags deployed. Because of the nature of the incident, I am concerned about a possible malfunction involving the accelerator, braking system, electronic controls, driver-assistance systems, front sensors, or associated vehicle software. I am also aware that Ford previously issued Customer Satisfaction Program 24B56 and

NHTSA complaint 11760024, quoted in part. Filed by an owner and not verified by NHTSA or by us.

Compare

Other years of the Ford F-150 Lightning BEV

Model year Complaints Recalls Deaths
2025 8 3 —
2024 30 4 —
2022 91 9 —

Other 2023 Ford models

Every Ford on this site — 359 vehicles.

If this is your car and a dealer keeps failing to fix it, your state's lemon law may require the manufacturer to replace it or buy it back. How many repair attempts it takes, and how long you have to file, is set by the state you bought in and by nothing on this page.

Where these numbers come from

A complaint is one owner's account and has not been verified by NHTSA or by us. A vehicle with more complaints is not necessarily worse: models that sold in larger numbers collect more of them. How this is counted.

Compiled and maintained by
Independent developer and analyst