2023 Hyundai Sonata

The defect

Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

The risk

A melted fuel tank can leak, increasing the risk of a fire.

The remedy

Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Owner notification letters were mailed beginning March 13, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.

Hyundai Motor America · up to 85,043 vehicles across all model years covered

crash · towed

My concern is a potential unintended acceleration forward as. I was. parking vechicle. Sudden burst of speed, went thru shrubbery and off a 2 foot wall. Felt as if we were taking off a runway in a plane. Car went nose up over the wall and then dropped into a neighbor yard digging a divot, ripping rear left fender and bumper with some undercarriage problems. My spouse and I were seatbelted and not injured. I can not recall any safety warning until car stopped and then do recall a message being on dash but cannot presently recall what it said. Vehicle currently being worked on at collision center where Insurence Appraisor gave go ahead with estimate to repair damages

NHTSA complaint 11542119. Filed by an owner and not verified by NHTSA or by us.

crash

Instrument cluster lighting is too bright even on lowest setting. Combined with poor side visibility from headlamps it is easy to hit object or pedestrians when turning on unlit areas. Have run over a curb three times and damaged two wheels because they can't be seen from the overly bright instrument lighting at night.

NHTSA complaint 11569686. Filed by an owner and not verified by NHTSA or by us.

crash

Car was parked, full stop, doors shut, seatbelt on. Foot on brake. Car then seemed to lurch forward by itself forward hitting parking cement block. Put in reverse to back away and car stayed still...then I tapped the gas again to back up and insted vehicle plowed forward.instead.of reverse ...went over the parking block and hit concrete beam in front, when the car should have backed up in reverse. I'm a person who drives speeed limits, and ulta careful when i drive, and parked at this place/spot for years. This has never happened not sure why it did. No injuries or other people involved thank god, but scared the heck out of me. Wracking my brain, my recalls and software and service appts …

NHTSA complaint 11718993, quoted in part. Filed by an owner and not verified by NHTSA or by us.

crash

Recall 286 my vehicle suffered from this causing heat module failure misfire in cylinder 2 and high pressure in gas tank. Sports Hyundai had previously done a 180 day repair under recall 9b1 for an expanded gas tank after the repair the car suffered from the updated recall 286 . I brang to the dealership 4 times with check engine and misfires and limp mode between 57k and 68k they refused to fix the car under recall 286 and cleared all the codes and continued to make me leave in a unsafe car. On February 14th it sport Hyundais negligence was the direct cause of an auto accident were the car was unable to move out the way because of lack of power /limp mode. I begged them in the final days …

NHTSA complaint 11722063, quoted in part. Filed by an owner and not verified by NHTSA or by us.

I own a 2023 Hyundai Sonata SEL. Over approximately three years, the vehicle experienced four separate incidents involving sudden loss of engine power and recurring fuel injector/powertrain problems. Three of these incidents occurred while the vehicle was being driven on interstate highways, creating serious safety concerns. The first incident occurred on XXX, on [XXX] [XXX]. My daughter was driving the vehicle at the time when it suddenly lost power while traveling on the interstate. She had to maneuver the vehicle to the shoulder under unsafe traffic conditions. The second incident occurred on XXX, on [XXX] near [XXX]. I was driving the vehicle when it again experienced sudden loss of …

NHTSA complaint 11755422, quoted in part. Filed by an owner and not verified by NHTSA or by us.

86,500 miles

The contact owns a 2023 Hyundai Sonata. The contact stated that while driving approximately 15-40 MPH, the vehicle was sputtering and shaking abnormally. The failure was a recurring failure. The contact associated the failure with NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); but the VIN was not under recall. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 86,500.

NHTSA complaint 11753540. Filed by an owner and not verified by NHTSA or by us.

50 miles

The contact owns a 2023 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the transmission shifted into neutral(N) and failed to shift into park or drive on three occasions. The vehicle was restarted. After restarting the vehicle, the vehicle was shifted into drive, and the contact continued driving. The message that the vehicle could not be shifted into other gears was displayed. The vehicle was originally purchased in another state. The vehicle was taken to the local dealer to be diagnosed. The dealer determined that the battery and fuel injector pump needed to be replaced. The vehicle was repaired; however, the failure recurred. The manufacturer was not …

NHTSA complaint 11744098, quoted in part. Filed by an owner and not verified by NHTSA or by us.

This is an extremely common issue plaguing Hyundai & Kia vehicles with the Theta III 2.5L Turbo engine, Such as Kia K5 GT, Hyundai Sante Fe, Hyundai Santa Cruz, & Hyundai Sonata N-Line. Its a failing ITM (integrated thermal management) unit or otherwise known as an ITMS unit. There is a rod within the ITM that prevents proper control of the flow of cooling the oil and engine coolant of the engine. Results in Cooling issues, such as a cold lower radiator hose while the engine is hot, or 'limp mode' during acceleration, that causes a sudden loss of power while trying to merge on the expressway. There has been other Kia models and years that have had TSB's related to fixing this issue, but …

NHTSA complaint 11737860, quoted in part. Filed by an owner and not verified by NHTSA or by us.

18,500 miles

The contact owns a 2023 Hyundai Sonata. The contact stated that while his wife was driving at an undisclosed speed, the message "Engine Overheated" displayed. The contact checked the Hyundai app, but it showed no failure. The contact's wife drove to their son's residence, who inspected and discovered that there was no coolant in the engine. The contact's son added coolant to the engine. The vehicle was taken to the dealer, who replaced the coolant valve, exhaust muffler assembly center, clamp assembly exhaust pipe, two gasket exhaust pipes, and added coolant. The contact related the failure to Technical Service Bulletin: 23-EM-009H (EHRS Coolant Leak Repair); however, the vehicle was not …

NHTSA complaint 11737251, quoted in part. Filed by an owner and not verified by NHTSA or by us.

Was driving and stopped at a stoplight. When I went to drive it started sputtering and if I wouldn’t have driven into a gas station, it would’ve given out in the middle of the road. It wouldn’t let me switch to drive or reverse , only neutral or park. It threw a code P0301, cylinder 1 misfire. Had to get it towed. Now I have to get my spark plugs and fuel injectors replaced.

NHTSA complaint 11737351. Filed by an owner and not verified by NHTSA or by us.