2020 Hyundai Santa FE

Closed defect petition · opened September 12, 2022 · closed December 12, 2023

the engine

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

The multifunction/turn signal switch in my Hyundai has failed and causes the left turn signal to operate intermittently. While driving, I am unable to reliably activate the left turn signal when making a left turn or changing lanes. The signal may fail to engage when the turn signal lever is operated, requiring repeated attempts to activate it. College Station Hyundai inspected the vehicle and diagnosed the multifunction switch as the failed component requiring replacement. The replacement component has been identified as Hyundai part number 93400-S1750. I consider this a significant safety concern because the failure prevents me from reliably signaling my intention to turn or change lanes …

NHTSA complaint 11756946, quoted in part. Filed by an owner and not verified by NHTSA or by us.

Vehicle began running sluggish, gas smell noticed. Vehicle was due for oil change, took car in for oil change to AAA and mentioned gas smell. AAA identified gas leaking from fuel pump posing immediate safety issue that needed to be resolved.

NHTSA complaint 11756767. Filed by an owner and not verified by NHTSA or by us.

74,558 miles

The contact owns a 2020 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the vehicle lunged forward. In addition, the vehicle almost stalled. No warning lights were illuminated. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact was informed that no fault codes were displayed. The contact was informed that the issues with the vehicle were just a case of bad luck. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact stated that the failure had occurred shortly after the …

NHTSA complaint 11756514, quoted in part. Filed by an owner and not verified by NHTSA or by us.

We were notified there was a recall and to schedule an appointment to get the update. We did and it was updated. It hesitated when we drove it the next day and everyday after. WE took it in a second time and was told by our dealer that following the completion of service campaign 9c2 certain vehicles may exhibit a brief hesitation or rough shifting conditions and to let it warm up for 1-3 minutes. We were told that Hyundai is working on it. It has been over a month and it still does it. I now own a 2020 Hyundai Santa Fe vehicle with less than 38,000 miles that is a lemon in my opinion. I am paying for gas to let it run for the 3 minutes and cant sell it or trade it in without a major …

NHTSA complaint 11753119, quoted in part. Filed by an owner and not verified by NHTSA or by us.

I was quoted $3,000 to replace defective mat sensor in seat so that the airbag light will go off and my vehicle can be inspected. My family can’t afford this fix and I’m stressed out and do not know what to do. My vehicle was not in an accident nor was anything done that would cause damage and result in this fault. I am aware that the 2019 Santa Fe has an extended warranty for this exact defective mat sensor. My 2020 has the identical setup and failed just past the standard mileage limit. Because this is a critical SRS safety system that prevents my airbags from working properly I request help form the NHTSA. I read online a lot of owners are in my same situation.

NHTSA complaint 11751706. Filed by an owner and not verified by NHTSA or by us.