2015 Toyota Tundra

The defect

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2008-2022 Sequoia and 2007-2021 Tundra vehicles. The power steering gear assembly may have been manufactured incorrectly, which can result in an oil leak.

The risk

An oil leak may cause a sudden loss of power steering assist, increasing the risk of a crash.

The remedy

Dealers will inspect and replace the power steering gear assembly as necessary, free of charge. Owner notification letters were mailed on January 21, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for this recall are 21TB10 and 21TA10.

Toyota Motor Engineering & Manufacturing · up to 22,462 vehicles across all model years covered

The defect

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2013-2017 Toyota Tundra and Sequoia vehicles accessorized with Southeast Toyota accessory 20-inch Rockstar wheels installed by Southeast Toyota or a Southeast Toyota dealer. The Rockstar wheels were installed with lugnuts that may crack and detach.

The risk

Lugnuts that crack and detach may cause the wheels to separate from the vehicle, increasing the risk of a crash.

The remedy

SET will notify owners, and dealers will install new replacement lugnuts, free of charge. The recall began June 23, 2017. Owners may contact SET customer service at 1-866-405-4226. SET's number for this recall is SET17A.

Southeast Toyota Distributors, LLC · up to 1,325 vehicles across all model years covered

The defect

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2016 Toyota Camry and Highlander, 2015-2016 Toyota Tundra, Scion FR-S, and tC vehicles. The Load Carrying Capacity Modification Label may not reflect the correct added weight of the installed accessories. As a result, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims for Passenger Cars."

The risk

An incorrect label may lead an owner to overload the vehicle, increasing the risk of a crash.

The remedy

SET will notify owners, and provide a corrected label for placement over the inaccurate label, free of charge. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226.

Southeast Toyota Distributors, LLC · up to 4,253 vehicles across all model years covered

The defect

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2015 Toyota Tundra vehicles manufactured March 11, 2015, to April 11, 2015 and equipped with Nitto Terra Grappler G2 275/60R20 116S XL tires. These vehicles have a tire placcard that incorrectly states the recommended cold tire inflation pressure. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 110, "Tire Selection and Rims and Motor Home/Recreation Vehicle Trailer Load Carrying Capacity Information for Motor Vehicles with a GVWR of 4,536 kilograms (10,000 pounds) or less."

The risk

If the operator inflates the tires according to the information on the tire placard, the tires may be underinflated, increasing the risk of tire failure which could result in a crash.

The remedy

SET will notify owners, and dealers will install a new tire placard with the correct cold tire inflation pressure information, free of charge. The recall began on June 29, 2015. Owners may contact SET customer service at 1-866-405-4226. SET's number for this recall is SET15C.

Southeast Toyota Distributors, LLC · up to 144 vehicles across all model years covered

Closed engineering analysis · opened April 19, 2019 · closed September 19, 2024 · led to recall 20V024

the air bags

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

crash · 6,000 miles

TL* THE CONTACT OWNS A 2015 TOYOTA TUNDRA. WHILE ATTEMPTING TO AVOID A HEAD ON COLLISION, THE CONTACT STEERED THE VEHICLE INTO AN EMBANKMENT. ALL THE AIR BAGS DEPLOYED EXCEPT THE FRONT PASSENGER SIDE AIR BAG. THERE WERE NO INJURIES AND A POLICE REPORT WAS FILED. THE MANUFACTURER AND DEALER WERE MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 6,000. THE VIN WAS NOT AVAILABLE.

NHTSA complaint 10722892. Filed by an owner and not verified by NHTSA or by us.

crash

2015 TOYOTA TUNDRA. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKE FAILURE. *SMD THE CONSUMER STATED AS HE WAS APPROACHING A RED LIGHT, HE ATTEMPTED SO SLOW DOWN. CONSEQUENTLY, HE REAR ENDED THE VEHICLE IN FRONT OF HIM. THE CONSUMER ALSO STATED THE AIR BAG DID NOT DEPLOY. *JB

NHTSA complaint 10806931. Filed by an owner and not verified by NHTSA or by us.

Unknown Truck stuck in Branchport NY Started truck. Drove for ~20miles then died Has ~1/4 tank of gas Started truck again let it idle then died again Started truck again, gave it gas, ran fine, then died Started truck again, reversed it to turn around and died again in middle of intersection

NHTSA complaint 11755724. Filed by an owner and not verified by NHTSA or by us.

BLUE RIBBON METALLIC PAINT, FAILING IN ALL DOOR JAMS. CLEAR COAT FAILING IN CERTAIN SPOTS. IN ALL JAMS CLEAR AND BASE COAT IS FLAKING OFF DOWN TO THE PRIMER. NO SAFETY AT RISK. PROBLEM CONFIRMED BY DEALER, IT IS AVAILABLE FOR INSPECTION UPON REQUEST

NHTSA complaint 11742475. Filed by an owner and not verified by NHTSA or by us.

Was living in South Carolina at the time, but now live in West Virginia. Airbag light came on and Horn stopped working. Has not worked since and received a recall in the mail, but they are saying my vehicle is not on the list. Has not been repaired, but still in-operative.

NHTSA complaint 11732643. Filed by an owner and not verified by NHTSA or by us.

Have replaced every part in the fuel system. Pumps, modules, etc. and it continues to have issues. Now a fuel smell issue. These cars have constant issues and need a full recall. Still has issues and have had multiple times it stopped running due to the fuel system issues. Attached is most recent receipt

NHTSA complaint 11732644. Filed by an owner and not verified by NHTSA or by us.

154,000 miles

The contact owns a 2015 Toyota Tundra. The contact stated that the horn failed to sound while pressing the horn pad in the center of the steering wheel. The horn only sounded while activated with the key fob. The vehicle was taken to the dealer, who diagnosed a defective clock spring in the steering wheel, causing the horn and air bag to malfunction. The vehicle had not been repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 154,000.

NHTSA complaint 11689858. Filed by an owner and not verified by NHTSA or by us.

Soft pedal when braking goes nearly to floor before engaging. Repairs attempted flushing brakes, new brake fluid and new master cylinder at dealer still not fixed. Toyota wants to replace ABS actuator but cannot guarantee it will fix the problem. Many instances of this on Toyota and no solutions. Toyota is ignoring the problem.

NHTSA complaint 11675736. Filed by an owner and not verified by NHTSA or by us.