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Toyota · NHTSA safety record

2025 Toyota Grand Highlander

Every safety complaint, recall and defect investigation the US government holds on this vehicle.

Owners have filed 75 safety complaints about the 2025 Toyota Grand Highlander with the US government. Of those, no death is recorded. 3 recall campaigns are open against it.

The most complained-about system is the power train, named in 15 complaints, 20% of the total. The typical failure was reported at 14,650 miles, the median across the 6 complaints that gave an odometer reading.

Compiled from NHTSA's complaint, recall and investigation files · Covers March 2025 to September 2026 · How this is counted

What is on file

75 complaints on file

75

Complaints

0

Describe a crash

0

Mention fire

0

People injured

0

Deaths

A complaint is an unverified account by the person who filed it, not a finding of fault. One complaint is one ODI number, which is how NHTSA counts them.

A recall is the manufacturer conceding a defect, and the repair is free. Whether one covers your particular car is a question only its VIN can answer, because a campaign covers a production range rather than a model year. A further 1 defect investigation is open and unresolved.

Which system owners named

Complaints naming each system
UNKNOWN OR OTHER 21 · 28%
POWER TRAIN 15 · 20%
ENGINE 13 · 17%
FUEL/PROPULSION SYSTEM 11 · 15%
STRUCTURE 10 · 13%
VEHICLE SPEED CONTROL 6 · 8%
ELECTRICAL SYSTEM 5 · 7%
BACK OVER PREVENTION 3 · 4%
ENGINE AND ENGINE COOLING 3 · 4%
FORWARD COLLISION AVOIDANCE 3 · 4%
VISIBILITY/WIPER 3 · 4%
LANE DEPARTURE 2 · 3%
0 12 23

Red marks a system with a recall campaign against it. One complaint can name several systems, so these add up to more than 75.

When the complaints arrived

By the year NHTSA received them

By the year NHTSA received them, which is not the year the failures happened. They peaked in 2026 at 49.

52 39 26 13
25 26

This is the year the complaint was filed, not the year the failure happened. The range runs from 2025 to 2026, the last of them a part year, which is why its column is drawn faint.

Crash test ratings

NHTSA New Car Assessment Program

NHTSA crashes a car into a barrier and a pole and measures what happens to the dummies inside. This is what it awarded the 2025 Toyota GRAND HIGHLANDER, and it is a separate question from what owners report going wrong later.

Test SUV AWD
Overall
Frontal crash
Frontal, driver
Frontal, passenger
Side crash
Side barrier
Side pole
Rollover
Chance of rollover 17.4%
Stability control standard Forward collision warning standard Lane departure warning standard

A dash means NHTSA did not rate that test for this vehicle.

Recall campaigns

3 on file

EQUIPMENT:OTHER:LABELS

26V179000 · March 24, 2026

The defect
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2024-2025 Toyota Tundra, Tacoma Hybrid, Tacoma, RAV4 Hybrid, Land Cruiser Hybrid, Lexus GX550, 2024-2026 Tundra Hybrid, 2025 Sequoia Hybrid, Crown Signia, Grand Highlander, Lexus TX500 Hybrid, Lexus NX350 Hybrid, 2025-2026 Grand Highlander Hybrid, and Lexus TX350 vehicles. The load carrying capacity modification label may display inaccurate added weight values. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."
The risk
A vehicle with an incorrect maximum capacity weight value may be overloaded, which can increase the risk of a crash.
The remedy
Dealers will replace the load carrying capacity modification label, free of charge. Owner letters were mailed May 26, 2026. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 26LB04, 26LA04, 26TB07, and 26TA07.

Toyota Motor Engineering & Manufacturing · up to 8,230 vehicles across all model years covered

BACK OVER PREVENTION:DISPLAY FUNCTION

25V744000 · October 30, 2025

The defect
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2022-2026 Toyota, Lexus, and Subaru Solterra vehicles equipped with a Panoramic View Monitor (PVM) system. Please see the recall report for a complete list of models. A software error may cause the rearview camera to freeze or display a blank screen when the vehicle is in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."
The risk
A rearview camera that fails to display an image can reduce the driver's view behind the vehicle, increasing the risk of a crash.
The remedy
Dealers will update the parking assist software, free of charge. Owner letters were mailed January 2, 2026. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB13 and 25LB06. Subaru's number for this recall is WRE25.

Toyota Motor Engineering & Manufacturing · up to 1,024,407 vehicles across all model years covered

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

25V595000 · September 11, 2025

The defect
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023-2024 Toyota Venza, 2023-2025 RAV4 Prime, RAV4, Highlander, GR Corolla, Crown, 2024-2025 Lexus TX, LS, Toyota Tacoma, Grand Highlander, and 2025 Lexus RX, Toyota Crown Signia, Camry, RAV 4 Plug-in Hybrid (PHEV), and 4 Runner vehicles. Due to an error in the instrument panel software at vehicle startup, the instrument panel may fail to display vehicle speed, brake system, and tire pressure warning lights.
The risk
An instrument panel display that does not show critical information can increase the risk of a crash or injury.
The remedy
Dealers will update the instrument panel software over-the-air (OTA) for non-PHEV vehicles, free of charge. For PHEV vehicles, dealers will inspect the instrument panel assembly, and either replace it, or update the software, free of charge. Owner letters were mailed December 5, 2025. Additional letters will be sent, anticipated in May 2026. This is a phased recall. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB08 and 25TA08. Lexus' numbers for this recall are 25LB05 and 25LA05.

Toyota Motor Engineering & Manufacturing · up to 591,377 vehicles across all model years covered

Defect investigations

1 on file

An investigation means NHTSA has decided a pattern is worth examining. A preliminary evaluation is often closed with no action; an engineering analysis is the stage that usually precedes a recall.

Road debris/rocks damaging the heat exchangers

DP26006

Still open defect petition · opened August 20, 2026

the engine and its cooling

The Office of Defects Investigation (ODI) received a Petition dated July 20, 2026. The Petition requests an investigation of road debris / rocks damaging the heat exchangers in model year (MY) 2024-2026 Toyota Grand Highlander vehicles. The Petition contends that the Grand Highlander’s front-end grill has large, open apertures and no protective screen between the grill and the vehicle’s heat exchangers. The Petition further alleges that as a result, during normal driving, the damage to heat exchangers results in coolant leakage and sudden loss of propulsion. The Petitioner cites thirteen (13) complaints received by ODI alleging this failure, which, when added to the petitioner’s own complaint, bring the total under consideration at this time to fourteen (14). ODI will evaluate these complaints to determine if they are related to the failure cited in the Petition and conduct a technical review under 49 CFR Part 552. This Defect Petition is being opened to evaluate whether to grant or deny the petition. The petition can be reviewed at NHTSA.gov under ODI number 11754975.

In owners’ own words

Quoted from the complaint file

Quoted from NHTSA's complaint file. These are unverified accounts by the people who filed them, not findings of fault.

STRUCTURE:BODY:BUMPERS:ACTIVE SHUTTERS/GRILL

towed · 12,200 miles

The contact owns a 2025 Toyota Grand Highlander. The contact stated that while driving 60 MPH on the highway with a three-year-old child in the vehicle, the message "Pull Over Immediately and Shut Off the Vehicle" was displayed. The contact was able to pull over to the side of the road and waited for a tow truck in hot weather. The vehicle was towed to a dealer, where it was diagnosed and determined that the radiator was punctured by a rock that had gone through the front grille and caused a coolant leak. The dealer determined that the radiator needed to be replaced. The vehicle was scheduled for the repair. The contact informed the dealer that the failure was a common issue associated with

NHTSA complaint 11762169, quoted in part. Filed by an owner and not verified by NHTSA or by us.

ENGINE AND ENGINE COOLING

towed · 14,300 miles

The contact owns a 2025 Toyota Grand Highlander. The contact stated that while driving approximately 35 MPH, another vehicle struck a rock, and the rock went through the front grille of the vehicle and punctured the inverter radiator, causing a coolant leak and a loss of motive power. The message "Hybrid System Malfunction" was displayed following the loss of motive power. The vehicle was towed to a dealer, where it was diagnosed and determined that the inverter radiator had sustained a puncture and needed to be replaced. The vehicle was repaired. The contact associated the failure with NHTSA Action Number: DP26006 (Engine and Engine Cooling). The failure mileage was approximately 14,300.

NHTSA complaint 11762864. Filed by an owner and not verified by NHTSA or by us.

STRUCTURE:BODY
Driving in city traffic during morning rush hour, sitting at traffic light, when display lights up indicating “Hybrid Malfunction” and “take vehicle to dealer”. Leaving traffic light, the vehicle at first does not move after pressing accelerator, then slowly engages and thugs along. Pull over on closest side street and turn off vehicle, hoping just a fluke. Restart vehicle and drive a few yards. Stop and attempt to resume driving. This time the vehicle does not react at all, neither in drive or reverse. I was able to put in neutral and coast to nearby parking spot so not to block traffic. Had vehicle towed to my hometown Toyota dealer. Upon inspection, they notified me that a small object,

NHTSA complaint 11768196, quoted in part. Filed by an owner and not verified by NHTSA or by us.

ENGINE
Engine temperature overheated during long idle on an out of town event. The vehicle put in park and engine running in idle with AC running. Vehicle coolant temp reach high mark in the red area. Vehicle temp alarm gave a warning to shutdown. I estimated the car idle time 40 min due to traffic accident ahead. The incident occurred on 9/11/26. The car was taken to dealer 9/17/26 for checkup/diagnose the issue. Dealer stated, they could not duplicate the issue. But they did my find the vehicle computer log, the engine registered high temp.

NHTSA complaint 11767331. Filed by an owner and not verified by NHTSA or by us.

ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

15,000 miles

The contact owned a 2025 Toyota Grand Highlander. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed with radiator failure. The contact was informed that there was a hole in the radiator. The contact was informed that the radiator needed to be replaced. The vehicle was repaired. The manufacturer was contacted by phone and made aware of the failure. The failure mileage was approximately 15,000.

NHTSA complaint 11765921. Filed by an owner and not verified by NHTSA or by us.

ENGINE
A piece of road debris/rock struck the radiator/heat exchangers in my 2025 Toyota Grand Highlander Hybrid that immediately damaged the radiator/heat exchangers to result in coolant leakage and sudden loss of propulsion and terminated the engine from moving and required a tow to a Toyota dealer and thus a replacement of the heat exchanger/radiator. It came apparent from their experience that the design of the front-end grill has large, open apertures and no protective screen between the grill and the vehicle’s heat exchangers. Had to file an insurance claim under comprehensive coverage that required me paying a deductible for repairs and NOW stress in future driving experiences.

NHTSA complaint 11765183. Filed by an owner and not verified by NHTSA or by us.

ENGINE AND ENGINE COOLING

15,450 miles

The contact owns a 2025 Toyota Grand Highlander. The contact stated that while driving 70 MPH, the air conditioner failed to operate. There was no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the condenser had failed and needed to be replaced. The dealer informed the contact that the front grille had large open apertures and no protective screen between the grille or the heat exchangers. The vehicle was repaired. The contact stated that the failure was associated with NHTSA Investigation: DP26006 (Engine and Engine Cooling). The manufacturer was made aware of the failure by telephone, and a case was opened. The failure mileage

NHTSA complaint 11764131, quoted in part. Filed by an owner and not verified by NHTSA or by us.

FUEL/PROPULSION SYSTEM
Our 2025 Toyota Grand Highlander Platinum repeatedly produces a strong gasoline odor and visibly observable vapor under hot-weather/hot-soak conditions. The condition has been observed by dealership personnel. There is footage from us and the dealership. The manufacturer has characterized the condition as normal, but has not provided a technical explanation identifying the source of the vapor or documentation establishing that visible gasoline vapor is within design/safety specifications. I am reporting this because I am concerned that waiting until an injury, fire, or other serious incident occurs before addressing the condition is inappropriate. I am asking NHTSA to determine whether this

NHTSA complaint 11764228, quoted in part. Filed by an owner and not verified by NHTSA or by us.

Compare

Other years of the Toyota Grand Highlander

Model year Complaints Recalls Deaths
2026 35 3 —
2024 233 4 1

Other 2025 Toyota models

Sienna Hybrid 267 Camry Hybrid 163 Tundra 134 Tacoma 100 RAV4 88 4Runner 58 Land Cruiser Hybrid 32 Corolla 31

Complaints on file, same model year.

Every Toyota on this site — 281 vehicles.

If this is your car and a dealer keeps failing to fix it, your state's lemon law may require the manufacturer to replace it or buy it back. How many repair attempts it takes, and how long you have to file, is set by the state you bought in and by nothing on this page.

Where these numbers come from

A complaint is one owner's account and has not been verified by NHTSA or by us. A vehicle with more complaints is not necessarily worse: models that sold in larger numbers collect more of them. How this is counted.

Compiled and maintained by
Independent developer and analyst