Every safety complaint, recall and defect investigation the US government
holds on this vehicle.
Owners have filed 193 safety complaints
about the 2019 Hyundai Kona with the US government. Of those, 11 describe a crash, 4 mention a fire, 6 people were injured and no death is recorded. One recall campaign is open against it, covering the engine.
The most complained-about system is the engine,
named in 133 complaints, 69% of the total.
The typical failure was reported at 44,000 miles,
the median across the 59
complaints that gave
an odometer reading.
Compiled from NHTSA's complaint, recall and investigation files
· Covers December 2018 to September 2026 · How this is counted
What is on file
193 complaints on file
193
Complaints
11
Describe a crash
4
Mention fire
6
People injured
0
Deaths
A complaint is an unverified account by the person who filed it, not a
finding of fault. One complaint is one ODI number, which is how NHTSA counts
them.
Complaints rose 41% year on year: 45 in the twelve months to 2026-Q2, against 32 in the twelve before.
A recall is the manufacturer conceding a defect, and the repair is free.
Whether one covers your particular car is a question only its VIN can
answer, because a campaign covers a production range rather than a
model year.
Which system owners named
Complaints naming each system
ENGINE 133 · 69%
133 69%
UNKNOWN OR OTHER 20 · 10%
20 10%
ELECTRICAL SYSTEM 18 · 9%
18 9%
POWER TRAIN 18 · 9%
18 9%
FUEL/PROPULSION SYSTEM 10 · 5%
10 5%
ENGINE AND ENGINE COOLING 9 · 5%
9 5%
FORWARD COLLISION AVOIDANCE 9 · 5%
9 5%
VEHICLE SPEED CONTROL 8 · 4%
8 4%
LANE DEPARTURE 6 · 3%
6 3%
AIR BAGS 5 · 3%
5 3%
STRUCTURE 5 · 3%
5 3%
EXTERIOR LIGHTING 4 · 2%
4 2%
054108
Red marks a system with a recall campaign against it.
One complaint can name several systems, so these add up to more than 193.
When the complaints arrived
By the year NHTSA received them
By the year NHTSA received them, which is not the year the failures
happened. They peaked in 2026 at 38.
This is the year the complaint was filed, not the year the failure
happened. The range runs from 2018 to 2026, the last of them a part year, which is why its column is drawn faint.
Crash test ratings
NHTSA New Car Assessment Program
NHTSA crashes a car into a barrier and a pole and measures what
happens to the dummies inside. This is what it awarded the 2019 Hyundai KONA, and it is a separate
question from what owners report going wrong later.
Test
SUV AWD
SUV FWD
Overall
Frontal crash
Frontal, driver
Frontal, passenger
Side crash
Side barrier
Side pole
Rollover
Chance of rollover
13.6%
14.1%
Stability control standard Forward collision warning standard Lane departure warning standard
A rating belongs to a tested body style and drivetrain, not to the model as a whole, which is why more than one is listed.
A dash means NHTSA did not rate that test for this vehicle.
Hyundai Motor America (Hyundai) is recalling certain 2019-2020 Elantra, 2019-2021 Kona and Veloster vehicles equipped with 2.0L Nu MPI engines. The piston oil rings may not have been properly heat-treated, which could result in engine damage.
The risk
A damaged engine may stall, increasing the risk of a crash. In addition, oil may leak onto hot exhaust components, increasing the risk of a fire.
The remedy
Dealers will inspect and, if necessary, replace the engine, free of charge. In addition, Hyundai will deploy Piston Ring Noise Sensing System (PNSS) software. Owner notification letters were mailed August 24, 2021. Owners may contact Hyundai customer service at 1-855-371-9460.
Hyundai Motor America · up to 158,493 vehicles across all model years covered
Defect investigations
2 on file
An investigation means NHTSA has decided a pattern is worth examining. A
preliminary evaluation is often closed with no action; an engineering
analysis is the stage that usually precedes a recall.
Pedestrian alert sounds
DP22005
Closed defect petition · opened January 27, 2023 · closed August 7, 2023 · led to recall 22V063000
the electrical system
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
Loss of Motive Power
DP22003
Closed defect petition · opened September 12, 2022 · closed December 12, 2023
the engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
In owners’ own words
Quoted from the complaint file
Quoted from NHTSA's complaint file. These are unverified accounts by the
people who filed them, not findings of fault.
SERVICE BRAKES
3 injured · crash · towed
While stopped our 2019 Kona EV at a traffic light with my foot on the brake, the car spontaneously accelerated and crashed into the car also sitting at the light about eight feet in front of us. If there wasn't a car in front of us, we would have gone through a busy intersection at very high speed. The front end of the car was destroyed and both airbags deployed. The car was towed to a collision center and is considered: "Totaled" . We tried to get it inspected for the computer system to confirm what happened, but there was no interest by any party. There was no pre-warning or issues with the vehicle before this happened. The incident happened about ten miles from our house, and we had been …
NHTSA complaint 11718156, quoted in part. Filed by an owner and not verified by NHTSA or by us.
AIR BAGS
1 injured · fire · crash · towed · 3,400 miles
UPON COLLISION (FRONT END) AT ABOUT 35 MPH THE VEHICLE BURST INTO FLAMES AND CONTINUED TO BURN UNTIL THE FIRE DEPARTMENT SHOWED UP. IN ADDITION, THERE MAY BE AN ISSUE WITH THE SEAT BELT MECHANISM. DRIVER'S CLAVICLE WAS FRACTURED AND DISPLACED UPON IMPACT.
NHTSA complaint 11281641. Filed by an owner and not verified by NHTSA or by us.
ENGINE
1 injured · fire · crash
Your website states I am not in a recall but indeed I have been under recall 302, now 974, and another one currently. The dealers have lied and falsified records. My new Kona with less than 31000 miles is burning more than a qt of oil weekly on average, knocks loudly, looses power, and now I'm finding burnt labels on the booster vac lines. The dealer states I was under recall 203 in 2020 for "vibration inspection" ABSOLUTELY NOT I was seen for recall 203 bad piston rings with less than 12k miles. Now for the SECOND time I'm told it's not safe nor advisable by Hyundai to park my vehicle in my driveway or garage due to fire risks of my car. The car is worth 30-45% lower value than retail due …
NHTSA complaint 11470169, quoted in part. Filed by an owner and not verified by NHTSA or by us.
ENGINE
fire · towed · 70,000 miles
The contact owns a 2019 Hyundai Kona. The contact stated that while driving approximately 25 mph a knocking noise and burning odor was present coming from the engine compartment before the vehicle stalled. The vehicle was towed to the local mechanic who diagnosed that the engine had failed. The vehicle was not repaired. The manufacturer and local dealer were notified of the failure. The VIN look-up confirmed the vehicle was listed in the NHTSA Campaign Number: 21v301000 (engine).The failure mileage was 70,000.
NHTSA complaint 11432356. Filed by an owner and not verified by NHTSA or by us.
ENGINE
On September 11, 2026, while driving my 2019 Hyundai Kona Limited 1.6L Turbo on the highway, the vehicle suffered a sudden and dangerous loss of propulsion. The engine began vibrating violently, lost power significantly, and a strong chemical burning smell entered the cabin. I was forced to pull over immediately in traffic to avoid a catastrophic fire or highway collision. The vehicle had to be towed to McGrath Hyundai. The official dealership inspection (RO# 949326) confirmed severe internal manufacturing defects: cylinder wall scoring on cylinders 2, 3, and 4 due to premature piston ring wear, which caused massive oil fouling on the spark plugs and total ignition failure. This defect …
NHTSA complaint 11768181, quoted in part. Filed by an owner and not verified by NHTSA or by us.
ENGINE
90,000 miles
The contact owns a 2019 Hyundai Kona. The contact stated that prior to purchasing the vehicle, the contact was informed that the vehicle had been previously repaired under recall. The contact stated that while driving approximately 25 – 35 MPH, and releasing the accelerator pedal, the vehicle independently accelerated. The contact stated that the dealer was contacted. The vehicle was taken to the dealer to be diagnosed, and it was determined that the engine needed to be replaced. The VIN was not included in NHTSA Campaign Number: 21V301000 (ENGINE). The failure mileage was 90,000.
NHTSA complaint 11767709. Filed by an owner and not verified by NHTSA or by us.
STRUCTURE:BODY
My Blue Hyundai Kona Ultimate paint is peeling from the roof. This can create a hazard if the paint chips in large pieces and flys obstructing visibility. The paint chipping is also close to the front windshield which can block the path of the wiper blades. Hyundai has acknowledged that certain year vehicles have a manufactures default of delaminated paint that could possible fly off in sheets. However, they have only recalled white colored vehicles for repair while doing nothing about other colored vehicles.
NHTSA complaint 11765528. Filed by an owner and not verified by NHTSA or by us.
ENGINE
I took my vehicle to a dealership for a recall and they refused to honor it. They made excuses and performed an unrelated service.
NHTSA complaint 11764823. Filed by an owner and not verified by NHTSA or by us.
ENGINE
Vehicle starting using extreme amounts of oil, lose acceleration and stalling while driving and making klicking noises. All symptoms point to Hyundai recall 203 (NHTSA campaign number 21V301000). Dealer and manufacturer refuse to fix it, citing lack of extended warranty and high mileage, as well as insist of oil consumption test that would require me to drive the vehicle for another 1000 miles for them to be able to determine the oil consumption. Because I don't fee it is safe to drive the vehicle, I declined the test, but was willing to allow the dealer's service employees to drive it. They refused. I ended up donating the vehicle to Kars for Kids and notified them about the situation.
NHTSA complaint 11764152. Filed by an owner and not verified by NHTSA or by us.
ENGINE
My 2019 Hyundai Kona SE (2.0L Nu MPI/Atkinson engine) was previously subject to NHTSA Recall 21V301000 (Hyundai Recall 203) for defective piston oil rings that can chip and cause accelerated oil consumption, engine knocking, and stalling. That recall's remedy was performed under a prior owner in December 2021. In November 2025, a Hyundai dealership installed a Cylinder Noise Diagnostic System (CNDS) software update (Service Campaign 974) specifically meant to detect this defect's vibration signature before it causes engine damage. Approximately 7,000-8,000 miles and about nine months after that software update, the vehicle stalled unexpectedly while being driven on two separate occasions, …
NHTSA complaint 11762578, quoted in part. Filed by an owner and not verified by NHTSA or by us.
If this is your car and a dealer keeps failing to fix it, your state's
lemon law may require the manufacturer to replace it or buy it back. How
many repair attempts it takes, and how long you have to file, is set by
the state you bought in and by nothing on this page.
Complaints: NHTSA's ODI
complaint file, published October 2, 2026. One
complaint is one ODI number, which is how NHTSA counts them.
Recalls: NHTSA's recall
campaign API, newest campaign on this vehicle filed April 28, 2021.
Investigations: NHTSA's ODI
investigation file, published October 2, 2026.
A complaint is one owner's account and has not been verified by NHTSA or by
us. A vehicle with more complaints is not necessarily worse: models that
sold in larger numbers collect more of them. How this is counted.
G
Compiled and maintained by guarledes Independent developer and analyst