2022 Hyundai Kona

Closed defect petition · opened January 27, 2023 · closed August 7, 2023 · led to recall 22V063000

the electrical system

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

Closed defect petition · opened September 12, 2022 · closed December 12, 2023

the engine

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

crash · towed

The tread came off the tire on the highway causing me to crash off I 75. The tires were made 6 of 2025 and the pressure was 31.5 according to the highway patrol officer on scene. I have the paperwork for the tires I purchased at Sams Club in Cape Coral Florida on 7/29/25. The tires are less than 11 months old and this shouldn't have happened. The tread damaged multiple parts of my car.

NHTSA complaint 11743054. Filed by an owner and not verified by NHTSA or by us.

crash

I was rear ended waiting for the car in front of me to turn. Driver was going between 33-40 on a residential. My air bags did not deploy.

NHTSA complaint 11512117. Filed by an owner and not verified by NHTSA or by us.

towed · 2,000 miles

The contact owns a 2022 Hyundai Kona. The contact stated while driving approximately 70 MPH, the front passenger’s side window exploded without impact. No medical attention was needed. The contact was able to drive the vehicle to her residence where the vehicle was then towed to the dealer. The contact was informed that the vehicle would be repaired under warranty. The vehicle was not yet repaired. The manufacturer was notified of the failure and the contact was provided case number. The failure mileage was approximately 2,000.

NHTSA complaint 11480768. Filed by an owner and not verified by NHTSA or by us.

towed · 27,000 miles

The contact owns a 2022 Hyundai Kona. The contact stated that while driving 65 MPH and depressing the accelerator pedal, the vehicle failed to respond as intended. No warning lights illuminated. A dealer was contacted. The vehicle was serviced under NHTSA Campaign Number: 22V746000 (POWER TRAIN); by the owner, but the remedy failed to fix the vehicle. The contact stated that the failure had occurred after the recall repair was performed. The contact stated that the failure had occurred twice. The manufacturer was notified of the failure and informed the contact that the issue would be escalated. The failure mileage was 27,000.

NHTSA complaint 11755087. Filed by an owner and not verified by NHTSA or by us.

COMPONENT/SYSTEM: Air Conditioning (HVAC) / Climate Control System and closed-loop refrigerant lines. The vehicle and all climate control components are available for immediate inspection. SAFETY RISK: Total loss of cooling in peak summer heat (90°F-95°F+) causes cabin temperatures to rapidly exceed 110°F. This sudden heat trapped in the vehicle caused me (the driver) acute heat exhaustion, culminating in a medical fainting episode. The vehicle regularly transports my newborn baby and toddler, subjecting them to severe heatstroke risks. Additionally, an ongoing 4-year chemical refrigerant leak inside an enclosed EV cabin creates an active toxic inhalation hazard for all passengers. DEALER …

NHTSA complaint 11753892, quoted in part. Filed by an owner and not verified by NHTSA or by us.

Recall with car regarding coolant. Last year Hyundai apparently addressed; however, coolant light came on, despite coolant being full. Told by different dealership that with these issues, it needs to be checked and rechecked multiple times; otherwise, issues arise again (as in my case). Want this addressed by dealership. They are charging me a diagnostic fee of $198. Previously, when brought car in for recall work, equipment not always working.

NHTSA complaint 11741719. Filed by an owner and not verified by NHTSA or by us.

Charging port door will not open. Not sure if it is an issue with acuator, which employee in service dept at dealer said that is common problem. Seems like if this issue with less than 20k, perhaps should also be recall item.

NHTSA complaint 11741721. Filed by an owner and not verified by NHTSA or by us.

I purchased my 2022 Hyundai Kona on August 28, 2024, and I am the first registered owner. Only 48 days after purchase, the vehicle suddenly broke down without warning while stopped at a red light in [XXX] after traveling from [XXX] . The vehicle had to be towed. Since then, the vehicle has repeatedly experienced dangerous engine and timing-related issues despite major repairs, including an engine replacement, timing chain repairs, and multiple dealership inspections. The most dangerous incidents involve sudden power loss and large clouds of smoke while driving. On January 1, 2026, while attempting to pass a semi-truck on a multi-lane highway, the vehicle suddenly lagged, lost acceleration …

NHTSA complaint 11738820, quoted in part. Filed by an owner and not verified by NHTSA or by us.